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{mso-level-number-format:bullet; mso-level-text:§ð; mso-level-tab-stop:4.5in; mso-level-number-position:left; text-indent:-.25in; mso-ansi-font-size:10.0pt; font-family:Wingdings;} ol {margin-bottom:0in;} ul {margin-bottom:0in;} --> </style> <!--[if gte mso 10]> <style> /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:10.0pt; font-family:"Times New Roman","serif";} </style> <![endif]--> <meta name=Keywords content="process, controlled environment equipment, recovery, ethanol, system, environment, heat, controlled, oxidizer, controlled environment, production, regenerative, equipment, vapors saves money increases, ethanol vapors saves money, reduces polluting ethanol vapors, saves money increases production, polluting ethanol vapors saves, increases production controlled environment, environment equipment, production controlled environment equipment, company reduces polluting ethanol"> <meta name=Description content="Controlled Environment Equipment was called in by a Midwest Food manufacturer to control the air pollution byproducts of one of their processes. The exhaust from their process was 25,000 scfm and contained ethanol that exceeded the EPA Code emissions for the area. Controlled Environment recommended a two bed Regenerative Oxidizer to convert the ethanol byproduct to harmless water vapor and carbon dioxide (normal byproducts of combustion.) The Regenerative Oxidizer was recommended because it only required 3% LEL to maintain the combustion process resulting in little to no auxiliary fuel usage. Due to the acidic nature of the ethanol, the ductwork required to bring the process exhaust to the oxidizer was constructed of 316ss and insulated to prevent condensation of the ethanol byproduct."> <link rel=stylesheet type="text/css" charset=utf-8 href="styles/common.css" media=screen title="Controlled Environment Equipment Corporation"> <!--[if gte mso 9]><xml> <o:shapedefaults v:ext="edit" spidmax="1026"/> </xml><![endif]--><!--[if gte mso 9]><xml> <o:shapelayout v:ext="edit"> <o:idmap v:ext="edit" data="1"/> </o:shapelayout></xml><![endif]--> </head> <body lang=EN-US link=blue vlink=purple style='tab-interval:.5in'> <div class=WordSection1> <p><a href="/" title="&quot;Controlled Environment Equipment Corporation&quot; "><span style='mso-no-proof:yes;text-decoration:none;text-underline:none'><img border=0 width=200 height=90 id="_x0000_i1026" src="images/cee_logo.jpg" alt="Description: Controlled Environment Equipment Corporation"></span></a><o:p></o:p></p> <p id=headerTitle><strong>Controlled Environment </strong><b><br> <strong>Equipment Corporation</strong></b><o:p></o:p></p> <ul type=disc id=navigation> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="index.html" title="Controlled Environment Equipment Corporation"><strong>Home</strong></a> " <o:p></o:p></span></li> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="news.html" title="CEE News"><strong>News</strong></a> " <o:p></o:p></span></li> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="contact.html" title="Contact CEE"><strong>Contact Us</strong></a> " <o:p></o:p></span></li> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="quote.html" title="CEE Quote"><strong>Get Quote</strong></a> " <o:p></o:p></span></li> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="about_us.html" title="About CEE"><strong>About Us</strong></a><o:p></o:p></span></li> </ul> <p class=MsoNormal style='margin-left:.5in'><span style='mso-fareast-font-family: "Times New Roman"'><o:p>&nbsp;</o:p></span></p> <ul type=disc> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="ventilation_management_food_safety.html"><strong>Ventilation Management - Food Safety</strong></a> " <o:p></o:p></span></li> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="energy_recovery.html" title="Energy Recovery"><strong>Energy Recovery</strong></a> " <o:p></o:p></span></li> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="air_pollution_control.html" title="Air Pollution Control"><strong>Air Pollution Control</strong></a><o:p></o:p></span></li> </ul> <p class=MsoNormal style='margin-left:.5in'><span style='mso-fareast-font-family: "Times New Roman"'><o:p>&nbsp;</o:p></span></p> <ul type=disc> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="scrubbers.html" title=Scrubbers><strong>Scrubbers</strong></a> " <o:p></o:p></span></li> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="dust_collection.html" title="Dust Collectors"><strong>Dust Collectors</strong></a> " <o:p></o:p></span></li> <li class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto; mso-list:l0 level1 lfo1;tab-stops:list .5in'><span style='mso-fareast-font-family: "Times New Roman"'><a href="waste-heat-generator.html" title="Waste Heat Generator" id=greenMachine><strong>Green Machine</strong></a><o:p></o:p></span></li> </ul> <h1><span style='mso-fareast-font-family:"Times New Roman"'>Company Reduces Polluting Ethanol Vapors, Saves Money, and Increases Production<o:p></o:p></span></h1> <p>Controlled Environment Engineering was called in by a Midwest Food manufacturer to control the air pollution byproducts of one of their processes. The exhaust from their process was 25,000 scfm and contained ethanol that exceeded the EPA Code emissions for the area. Controlled Environment recommended a two bed Regenerative Oxidizer to convert the ethanol byproduct to harmless water vapor and carbon dioxide (normal byproducts of combustion.) The Regenerative Oxidizer was recommended because it only required 3% LEL to maintain the combustion process resulting in little to no auxiliary fuel usage. Due to the acidic nature of the ethanol, the ductwork required to bring the process exhaust to the oxidizer was constructed of 316ss and insulated to prevent condensation of the ethanol byproduct.<o:p></o:p></p> <p style='margin-left:12.0pt;float:right'><span style='mso-no-proof:yes'><img border=0 width=400 height=300 id="_x0000_i1025" src="images/regenox_glycol_process_hr_chiller.jpg" alt="Description: Regenox Glycol Process Chiller"></span></p> <p>In addition, the Regenerative Oxidizer, as a result of destroying the air pollutant, generated waste heat which could be recovered to the process and result in fuel cost savings. So, Controlled Environment proposed a glycol coil heat recovery system. This system contains a glycol coil in the exhaust air stream of the oxidizer and a coil in the intake supply to the dryer process in the plant. The supply air to the process is 20,000 scfm and it needs to be heated to 300F. The heat recovery raises the incoming air by 140F, which amounts to approximately 3,000,000 btu/hr, and at $1.00 per therm for natural gas, they save $30 per hour in operating costs.</p> <p>In combination with the heat recovery intake supply to the process dryer, we recommended a chiller to lower the incoming dew point to 400F, which increases the quality and quantity of product that could be produced by the dryer process. So, in addition to a Regenerative Oxidizer to destroy the ethanol air pollutant and a heat recovery system to recover the waste heat to the process, the system included a 280 Ton chiller to improve production capabilities. All three pieces of equipment work as one system and are tied together with a PLC control device. Needless to say, the customer was very pleased with a three device system tied together to meet EPA standards, save on operating costs of the process and increase production capabilities. In addition, the energy recovery system, reduces the production of CO2 (Greenhouse Gases) by 3,132,000 pounds per year.</p> <p><a href="environmentalPDFs/ethanol_destruction.pdf">Download PDF</a></p> <p style='margin-top:30.0pt'><strong>Let our experienced engineers design a cost-effective and efficient solution to control the VOC emissions at your facility. The action you take today may save you many thousands of dollars in years to come. Contact the CEE Engineering Department (262) 968-6565 or <a href="mailto:scampbell@CEE-corp.com">scampbell@CEE-corp.com</a>.</strong></p> <div> <h2><span style='mso-fareast-font-family:"Times New Roman"'>At CEE, solutions start with a concept and finish with results!<o:p></o:p></span></h2> </div> <div id=footer> <p><a href="index.html" title="Controlled Environment Equipment">Controlled Environment Equipment</a> does custom design and engineering, process analysis, engineering surveys, fabrication, and installation of: <a href="ventilation_management_food_safety.html" title="Ventilation Management - Food Safety">Ventilation Management - Food Safety Systems</a>, <a href="energy_recovery.html" title="Energy Recovery Systems">Energy Recovery Systems</a>, <a href="air_pollution_control.html" title="Industrial Air Pollution Control Systems">Industrial Air Pollution Control Systems</a>, Regenerative Thermal Oxidizers, Recuperative Thermal Oxidizers, <a href="scrubbers.html" title="High and Low Energy Scrubbers">High and Low Energy Scrubbers</a>, and <a href="dust_collection.html" title="Dust Collectors">Dust Collectors</a>.</p> <p><a href="copyright.html" title="Copyright Information">Copyright</a> © 1983 - 2010 <span style='mso-field-code:" HYPERLINK \0022\0022 \\o \0022Controlled Environment Equipment Corporation\0022 "'><span class=MsoHyperlink>Controlled Environment Equipment Corporation</span></span>. 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